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HomeMy WebLinkAboutItem 13 Approval of Water Plants High Service Pump Upgrades AGENDA ITEM COVER SHEET Meeting Date: November 1, 2005 Item # I .3 Contact Name: Contact Number: Charles K. Smith, P. E. (407) 905-3100 ext. 4000 Reviewed By: Department Director: City Manager: Subject: Water Plants High Service Pump Upgrades Background Summary: The City is in the process of decommissioning the Jamela Water Plant and the Jamela Elevated Storage Tank. To accomplish the decommissioning, two pumps at each of the remaining water plants needs to be increased in pumping capacity and modified to variable speed drive type pumps. This up-grade was included in the 2005-2009 Capital Improvement Plan. The Florida Department of Environmental Protection (FDEP) has begun enforcement measures against the City concerning the existing condition of the Jamela water treatment plant as well as the elevated storage tank. To minimize the regulatory consequences, staff has requested that FDEP allow the City to decommission this plant immediately as well as the elevated storage tank upon implementation of high service pump's up-grade at the City's South Water Plant and the Forest Oaks Water Plant. DRMP, the City's consulting engineers, anticipates a 330 day schedule for design, permitting, bidding, and construction of the up-grades. FDEP will not accept this schedule; therefore, staff is seeking commission approval to shorten the up-grade schedule by awarding the work via a sole source method. Issue: Should the City Commission approve the staffs request to negotiate with Sanders Company for sole sourcing of the installation of high service pump up-grades at South Water Plant and the Forest Oaks Water Plant. Recommendations To authorize the City Manager to negotiate directly with Sanders Company for the installation of two (2) new high service pumps with variable frequency drives for the Forest Oaks and South Water Plants. Attachments: Proposal-Addendum No.1, dated September 26, 2005, with the included project schedule, A letter from Ms. Christinanne C. Ferraro, FDEP rejecting 330 day schedule, and letter from Sanders Company expressing interest in bidding the work. Financial Impact: Funds of $93,000.00 for each of the remaining plants are included in the 2005-2006 budget, but no impact will be incurred by this action. If negotiation is successful, further action will be required by commission before proceeding with the high service pump upgrades. Type of Item: (please mark with an Ux") _ Public Hearing _ Ordinance First Reading Resolution X Commission Approval Discussion & Direction For Clerk's DeDt Use: Consent Agenda Public Hearing Regular Agenda Original Document/Contract Attached for Execution by City Clerk Original Document/Contract Held by Department for Execution Reviewed by City Attorney Reviewed by Finance Dept. Reviewed by ( ) N/A N/A N/A City Manager Robert Frank center of Good Ll &, Commissioners Danny Howell, District 1 Scott Anderson, District 2 Rusty Johnson, District 3 Nancy J. Parker, District 4 Mayor S. Scott Vandergrift STAFF REPORT TO: The Honorable Mayor and City Commissioners FROM: Charles K. Smith, P.E., Utilities Director DATE: October 10, 2005 RE: Water Plants High Service Pump Upgrades ISSUE Should the City Commission approve the staff request to negotiate with Sanders Company the sole sourcing vendor for the installation of the high service pump up-grades at South Water Plant and the Forest Oaks Water Plant. BACKGROUND/DISCUSSION The Jamela Water Plant has reached a condition that it either needs to be completely refurbished or to be decommissioned. The cost to refurbish the plant exceeds the benefit obtained by the existing system. Therefore; staff is recommending the decommissioning ofthe facility. Decommissioning will consist of the following: 1. The relocation of the groundwater capacity well from the Jamela Water plant to one of the remaining water treatment plants, which would be most likely the Forest Oaks Water Treatment Plant. City has corresponded with the SJR WMD on this issue; and although they can not approve the action until permitted, they did not see any objections. 2. Demolition of plant's treatment facility which shall include; chemical feed system, high service pump, and pump enclosure. In addition, the abandonment of groundwater well(s). 3. Conversion of the ground storage tank into long term city wide record storage by enclosing aeration feed within the tank ceiling, installing a hatch door on the side of the tank and providing climate (air conditioning) control. It is anticipated that some site improvements will be required. 4. The Jamela elevated storage tank, which provides system hydraulic stability, will be demolished by salvage through a competitive bidding process after each of the existing water plants have had high service pump up-grades with the variable frequency drives. Staff has investigated the impact to the water system when the Jamela Water Plant is taken off-line. The investigation includes system modeling, field verification and re-calibration of the model and then a final evaluation. The model predicts, and field verification confirms, that the Jamela plant can be taken off-line with minimal system impact. However, when the elevated storage tank is taken off-line the system becomes unstable and requires constant manual monitoring. Included in the consideration for the demolition ofthe Jamela Water Treatment Plant site, is the loss of ground water capacity, which will be regained with the transfer of the new well to one of the other water treatment plants. The City has initiated the up-grade of the high service pump by contracting with the City's engineering consultant, DRMP Inc., for the design, permitting, and bidding ofthe high service pump up-grades. DRMP anticipates that the up-grade will take a minimum of330 days. The Florida Department of Environmental Protection (FDEP) has found that the Jamela Water Treatment Plant to be in non-compliance with the department regulations, and has enforcement measures against the City. In an attempt to decommission the plant immediately, and then to decommission the elevated storage tank upon implementation of high service pump up-grades. FDEP's only objection was to the length of the project schedule (see attached letter) and has verbally agreed to a project length of 120 to 150 days. To accommodate the shorten project time frame; a sole source procurement method is required. The benefits of using this process would be the elimination of the bidding phase, reduction in effort to produce contract/design documents, faster selection and procurement of material, and pre-staging of work before material procurement. Staff is recommending the use of Sanders Company, due to long term relationship with the Sanders Company and their in-depth understanding of the City's system. The Sanders Company has committed to negotiate with the City and understands that if negotiation fails they will not be entitled to any form of compensation. ....(\~ ltOTEWo.\" . " ~W'. !t~ ~~~~.:" ~ '4 ?i.' -- jFLO A Department of Environmental Protection -_...~""._.... ----~-- ...... ~ - ~----_.~.'---~ "". .-_... .... '"- ~ " "",,'" ~-'-......o.-..... .....__........ Jab Bush Governor Central District 3319 Maguire Boulevard, Suite 232 Orlando, Florida 32803-3767 October 7, 2005 Colleen Castille Secretary Charles K. Smith, P.E., Utilities Director City of Ocoee 150 North Lakeshore Drive Ocoee, Florida 34761 OCD-PW -05-0789 Orange County - PW, City ofOcoee PWS ID No. 3480204 Dear Charles: Thank you for meeting with Department Staff on September 28 to discuss the drinking water situation in Ocoee. As we discussed at the meeting, the Department has concern that it has taken an extraordinary amount of time to resolve the Jamela WTP issue. The Department appreciates the difficulty with obtaining the necessary funds to make these alterations. However, to safeguard the health and safety of the City's employees, it is apparent that changes need to be made immediately. Therefore, the Department does not accept the 330 to 390 day window for a study requested in your letter. The Department requests that you submit a quicker, yet realistic time schedule to the activities described in your letter of September 28, 2005. Weare requesting this within 10 working days upon receiving this letter. Based upon that letter, we shall draft a long-form Consent Order for the City to enter into with DEP that will include stipulated daily penalties for not adhering to future milestones. Thank you for your cooperation and we look fOlWard to working with you to resolve the drinking water issues in Ocoee. Rsl:ccf Sincerely, Ch::::'=:~ Administrator, Water Resource Management Cc: Kim Dodson, FDEP Vivian F. Garfein, FDEP Kyle Kubanek, FDEP Robert Frank, City Manager of Ocoee Dyer, Riddle, Mills & Precourt, Inc. Principals Wayne D. <"lIalifoux Donaldson K Barton, Jr. Lucius J. Cu.,bma It. Jr. Jon S. Meadows Stephen L Precourt uwrcncc L Smith. Jr. lSOS East Colonial Orin Orlando, Florida 32803 Phooe, 407.896.8594 Fax: 407.896.4836 . Bartow, Horida . Charlotte, North Carolina . Chipley, Florida . De und, Florida . Ft. Myers, Florida . Jaek.<;onville, Florida . Orlando, Florida . Panam.~ City Beach, Florida . Tallahassee, Florida . Tampa, Florida 1.800.375.3767 www.drmp.eom ~1!,RM.f! September 26, 2005 DRMP Job # 04-0344.004 Mr. Charles Smith, P.E. Utilities Director City of Ocoee 150 North Lakeshorc Drive Ocoee, Florida 34761 Subject: Proposal- Addendum No.1 to South and Forest Oaks WTP's Conversion to VFD's Project; Hydraulic Modeling, Field Testing Water System, & High Service Pump Design - Revised Dear Mr. Smith: I I I i Dyer, Riddle, Mills & Precourt, Inc. (DRMP) is pleased to provide the City of Ocoee (City) with this proposal to provide additional services under Addendum No.1 to our project known as "Conversion of Operation of High Service Pumps at the South WTP and Forest Oaks WTP to Variable Frequency Drive (VFD) Operation". The additional services will include input of the recently obtained pump curves into the hydraulic model, field testing of the City's water system with the Jamela WTP offline, and utilizing the information obtained from that testing to resize, design, and permit replacement high service pumps at the two other water plants as determined to be necessary to meet present- day peak flow demands and pressures without the Jamela WTP. SCOPE OF SERVICES Based on the DRMP letter report to the City dated June 2, 2005, detailing the results of the "Potable Water Hydraulic Analysis with Jamcla WTP Decommissioned", which determined that the South and Forest Oaks Water Treatment Plants could, with possible pump upgrades and relocation of well supply, handle the present-day peak hour potable water demands throughout the City with the Jamela WTP being decommissioned, certain additional analysis and design were recommended. The recommendations included the following: I I "2. The City/DRMP should develop a plan to test the existing system's performance during the peak period with the Jamela Plant and its elevated tank. taken off line. DRMP can assist the City in the development of such a plan and oversee its implementation. The results of the testing can be used to determine if additional pumping capacity is required at either station. DRMP assistance, not presently covered, can be added to the VFD design." ~D.R.Mf! Mr. Charles Smith, P.E. Addendum NO.1 September 26, 2005 Page 2 The services to be provided under this Addendum will include the following tasks related to the hydraulic model of the water system, field testing the system, and the subsequent design of any justified high service pump improvements. A. MODIFICATIONS TO AND ANALYSIS OF THE HYDRAULIC MODEL As DRMP has been able to acquire pump curves for the high service pumps at both the Porest Oaks and the South Water Plants, these pump curves will be added to the existing hydraulic model of the water system, replacing the theoretical operation points presently in the model. The model will then be re-run to determine theoretically the pressures and flows within the system with the Jamela Water Plant and elevated storage tank off-line for average flow, maximum day flow, maximum day with fire flow, and peak hour conditions within the system. The results will be reviewed to see if theoretically minimum system pressures can be maintained. Lump Sum Fee $1,930.00 B. FIELD TESTING 1. Prom the results of the hydraulic modeling runs, DRMP will determine areas of highest and lowest pressures, and develop a protocol for field testing the system to determine capabilities of the existing high service pumps at the South and Porest Oaks Plants. This protocol will include locations for measurement of flow rates and pressures and procedures for testing. Also to be included is to field-view and record results of the cycling of the pumps at the two plants, which seems to occur when the J amela elevated tank is off-line. I 2. DRMP will meet with City staff and discuss the results of the additional modeling and the protocol for field testing, and will determine the City availability of necessary testing equipment (pressure recording devices for connection to fire hydrants, plant flow and pressure recorders, etc). The City will then acquire any additional testing equipment as not presently available. 3. DRMP will schedule with City staff a time period for the testing, commencement and ending of the recording of flows and pressures, manual plant operation necessary to approximate peak flow conditions, and removal, if necessary, of test equipment. I 4. DRMP will provide onsite engineers to assist City staff in the operation of testing equipment, establish parameters for plant operation during the test period (including shutting down the J amela WTP and elevated tank), observe the pressures and flows at the other two water plants during the test period, and generally supervise the work effort. 5. DRMP will analyze the data acquired during the test period, prepare a letter report C:\Docurnents and Settings\wdavi.~\Local Settings\Temporary Internet Files\OLK23\Ocoee proposal Addendum l-WTP VPO's_field tests_pump modifications rev 9.26.05.doc ~~RM,~ Mr. Charles Smith, P.E. Addendum No.1 September 26, 2005 Page 3 summarizing the results, and provide an opinion of whether or not the high service pumps at either WTP need to be upgraded. Lump Sum Fee $4,110.00 c. mGH SERVICE PUMP DESIGN 1. DRMP will identify pumps for replacement and pumps for upgrade to VFD operation at both the Forest Oaks and South Water Treatment Facilities. We will design pump replacements, control modifications, electrical modifications and other items necessary for completing pumping system upgrades to meet the present-day demands of the system with the Jamela WTP and elevated tank off-line. This design is in addition to the VFD design covered by the existing Agreement. 2. DRMP will include the upgraded pumps within its design package (plans and specifications) to be prepared for the conversion to VFD's. These documents will be delivered to the City. 3. DRMP will assist the City with bidding and make a recommendation for award of the work. Lump Sum Fee $3,720.00 D. PERMITTING 1. Whereas conversion of the high service pumps to VFD operation only required notification to FDEP of the proposed modifications, pump replacement and/or upgrading of motors or impellers will require actually permitting the improvements through FDEP. DRMP will submit applications to modify the existing Forest Oaks and South Water Treatment Facilities' Florida Department of Environmental Protection (FDEP) permits to allow the construction of the modifications described in Task C. We will respond to FDEP issued RAI's as necessary. All permitting fees will be paid by the City. 2. The total fee for this task will be $5,710.00. The original Agreement fOf notification to FDEP called for a fee of $500.00. Therefore the net increase with this Addendum will be $5,210.00. Lump Sum Fee $5,210.00 The DRMP Project Manager for this work will continue to be Michael Henry, P.E., with analysis and design provided by William Smoot, P.E. and Heather Baxter, P.E., from the group formerly known as North Beach Engineering, Inc. (NBE). As of August 8, 2005, C:\Documt:nts and Settings\wdavis\Local Sl.'ttings\Temporary Internet Files\OLK23\Ocoee proposal Addendum I-WI'P VFD's_field test~_pump modifications rev 9.26.0S.doc ~R.R.M.t! Mr. Charles Smith. P.E. Addendum No. 1 September 26, 2005 Page 4 I NBE was officially acquired by DRMP. George Voiland, P.E., the Project Manager on the hydraulic modeling study recently completed, will provide the expertise for the hydraulic modeling efforts and assist with the field testing efforts (Tasks A and B). ENGINEERING FEE DRMP will perform the above Scope of Services in accordance with our Continuing Consulting Agreement with the City of Ocoee, dated October 19, 2004, for a lump sum fee of $14,970.00, as detailed below. This fee is in addition to the original contract amount for the VFD design of $16,270.00 Task A. Modifications/Analysis of Hydraulic Model B. Field Testing C. High Service Pump Design D. Permitting Total Fee $ 1,930.00 $ 4,110.00 $ 3,720.00 $ 5,210.00 $14,970.00 REQUIREMENTS OF THE CITY OF OCOEE 1. The City of Ocoee will provide all proper! y calibrated testing equipment, gauges, and recorders, and will assist DRMP as necessary during the field testing task. I J!i 2. The City of Ocoee will advertise the construction project for bid and will award a contract to the selected contractor. DRMP will assist the City as detailed in the Scope of Services. 3. The City will pay any and all permit application fees associated with the project. I I 4. Other than the Construction Administration Services defmed in the original Agreement for this project, the City will provide all construction phase services If any other construction administration services are requested by the City, these services will require an additional proposal. SCHEDULE I ~ I ~ ~ DRMP will commence this additional work upon receipt of authorization to proceed and will complete the originally contracted work along with the above Scope of Services in accordance with the following schedule: · High Service PumpNFDIHV AC Design - To be completed within 90 calendar days of receipt of Authorization to Proceed. This schedule assumes a maximum of two weeks of review time by the City at the 65% and 95% document submittals. C:\Documents and Settings\wdavis\Local Settings\Temporary Internet Files\OLK23\Ocoee proposal Addendum 1- WTP VPO's_ficld tests-pump modifications rev 9.26.05.doc 1~Il8.Me Mr. Charles Smith. P.E. Addendum No. I September 26, 2005 Page 5 . FDEP Permit submittal - Application to be submitted to City for review and signatures within the same 90~day design period. Although DRMP cannot control the time to receive a signed application by the City, or the review time, RAI time, and approval time required by FDEP, it is assumed that Permit approval will be received within 60 calendar days of submittal of the application to the City (150 calendar days from our receipt of Authorization to Proceed). . Bid and Award - Based on an assumed advertisement time of 30 days until bid opening, the length of time between receipt of FDEP permit and providing a Notice to Proceed to the selected Contractor would be approximately 60 calendar days (210 calendar days from our receipt of Authorization to Proceed). . Construction - Dependent upon availability and delivery of ordered equipment, our preliminary estimate of the construction period is from 120 to 180 calendar days (330 to 390 calendar days from DRMP's receipt of Authorization to Proceed from the City). Tasks A and B in the above Scope of Services have already been completed. If you have any questions regarding this proposal. please contact us. We appreciate the opportunity to provide the City of Ocoee with this proposal and look forward to its acceptance. Sincerely, Dyer, Riddle, Mills & Precourt, IDe. ~l'~~g, ~ J Michael J. Henry. P.E. Orlando Water and Wastewater Department Manager cc: William T. Smoot, P.E. - DRMP. Jacksonville C:\Documents and Settings\wdavis\Local Settings\Temporary Internet Files\0LK23\Ocoee proposal Addendum l-WfP VFD's_field tests_pump modifications rev 9.26.05.doc SANDERS COMPANY, Inc. 13028 Bellerive Lane Orlando. FI 32828 407.282.6622 Fax 407.282.9300 E-mail Ron@Mrsewage.com October 25, 2005 Charles Smith City of Ocoee Dear Sir: Sanders Company will assist the city and it's engineer to determine what is necessary to fix and or upgrade both water plants. Upon completion of this review Sanders Company will provide the city with a quotation to perform the work. If for any reason the city decides to stop or bid this project Sanders Company will not request any compensation for the review work. Ronald C. Robinette Sales Engineer